Course Walkthrough
The advanced process design course focuses on all the process engineering activities done on a day-to-day basis in the engineering design consultancy.
Activities will start right from developing the process simulation, PFD, and P&IDs. All the participants will be given exposure of developing their own PFD and P&IDs. Process deliverables will be explained in detail and exposure to develop the same in the project will be given.
All the important process calculations along with Relief Safety Analysis will be given high weightage during the training to reduce the gap of experience needed to achieve the same in the industry. This will help the students or junior process engineers climb the ladder in design firms within a short time.
Who Should Attend
• Chemical Engineering Graduates
• Process Engineers
• From a Production background who wants a shift to design consultancy
• From design consultancy who would like to enhance their skills and knowledge.
Duration of the Course: 4 Months
Total Sessions- 8 (Saturday or Sunday Batch)
Batch Time: 9:00 am – 4:00pm
| Sessions | Activities |
|---|---|
| Section-1 | General Introduction |
| • Overview of an Oil and Gas Facility | |
| • Different Phases of Project | |
| • Role and Responsibility as a Process Engineer | |
| • Introduction to Code and Standards | |
| Process Simulations | |
| • Modelling of Oil and Gas Facility (Oil Handling Train) | |
| • Well head & Gathering System | |
| • Fluid Characterization & GOR, CGR and WGR | |
| • Inlet Separation Facility | |
| • Dehydration Facility | |
| • Stabilizer Column and Export Oil Cooler | |
| Section-2 | Heat and Material Balance |
| Process Flow Diagram | |
| Equipment’s Sizing with Excel | |
| Section-3 | • Pump Sizing |
| • Separator Sizing | |
| • Control Valve Sizing& Data sheet | |
| • Line Sizing & hydraulics | |
| Section-4 | • Stabilizer Column Sizing |
| Section-5 | Pressure Relief Valve Sizing as per API-520,521 and API 2000 |
| Overview on Flare and Blowdown Systems | |
| Flare network | |
| Section-6 | Depressurization Calculation |
| Section-7 | Introduction to P & IDs |
| Process deliverables | |
| • Operating & Control Philosophy | |
| • Safeguarding Philosophy | |
| • Isolation Philosophy | |
| Brief Introduction to Review Cycles | |
| • Design Review | |
| • HAZOP | |
| • SIL Classification | |
| Section-8 | Practical Design Project |
| Section-9 | Practical Design Project |
